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From Digital to Physical: Exploring the Integration of 3D Technologies in Injection Moulding

3D technologies, including 3D printing and scanning, are transforming manufacturing processes. BEC Group leverages cutting-edge 3D scanning and printing to accelerate our workflow, enabling us to bring intricate designs to life while cutting costs for customers. Let’s take a deeper look at 3D manufacturing tech and what it brings to the table. Reverse Engineering with 3D Scanning When customers come to us with a physical part but no CAD files, our Einscan Pro HD 3D Scanner comes to the rescue. This advanced tool scans details across complex shapes and surface finishes in minutes, allowing our skilled team to transform the scan into accurate CAD files for building moulds. Rapid Prototyping with 3D Printing Our Fusion F410 3D Printer enables us to produce high-quality prototypes in minutes. This 3D printing service saves time and money and allows for iterative design improvements … Continue reading

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Comparing Plastic Moulding with Alternative Manufacturing Processes

Choosing the right manufacturing process can make all the difference in efficiency, cost-effectiveness, and product quality. For businesses looking to produce high volumes of plastic parts, plastic injection moulding stands out as the go-to solution. But how does it compare to other manufacturing processes, and what makes it the ideal choice for your next project? Let’s explore the unique advantages of plastic injection moulding and why it’s the ultimate manufacturing solution for producing 3D products. Plastic Injection Moulding vs 3D Printing and CNC Machining When considering plastic part production, two common processes often come to mind: 3D printing and CNC machining. While both have their merits, they also have significant limitations compared to plastic injection moulding. 3D printing, for example, has gained popularity in recent years due to its ability to create complex geometries and its usefulness in prototyping. However, … Continue reading

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BEC supports local sports clubs

Ringwood Town Youth Football Club BEC Group are pleased to sponsor Ringwood Town Football Club Youth team’s home and away kits. Ringwood Town is an FA Charter Standard Community Club boasting a rich 140-year history of local football in Hampshire. BEC Group’s Engineering Director Mike Tharme has close links with the club, his son is a member of the U13s youth squad. The team came second in their division this year and will be promoted next season. Rochford Hundred Under 15s Rugby The Rochford Hundred Under 15s will be sporting BEC Group kit for the second year running. BEC’s managing director is a keen follower of the team, and a grandfather to one of its players. Currently in the Essex Youth Leagues Under 15 Division 2, the team has some big matches coming up this year – we look forward … Continue reading

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Precision in Practice: Unlocking the Power of Toolmaking Expertise 

The success of any product relies on the quality and accuracy of the tools used to create it. And this is where the art of toolmaking expertise comes into play. By partnering with skilled engineers and state-of-the-art machinery, you can unlock the power of precision and bring your vision to life. There’s more to this process than what meets the eye. Read on to learn why toolmaking expertise, precision machinery, and cutting-edge methods are critical to bringing products to life. What is Toolmaking?  Toolmaking is the process of creating the moulds used in manufacturing processes, specifically plastic injection moulding. Tools, in injection moulding terms, refer to moulds. Injection mould toolmakers combine expertise with advanced technology to produce high-quality, precise tools that meet the specific requirements of each project. The toolmaking process begins with tool design, where designers use CAD software … Continue reading

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Unlocking Efficiency: A Comprehensive Guide to Rapid Tooling for Prototype Manufacturing 

Bringing ideas to life quickly and efficiently is critical to manufacturing. This is where rapid tooling comes into play, transforming the way prototypes are manufactured. Rapid tooling is a process that combines technologies and techniques to create prototype tools in a fraction of the time and cost compared to traditional methods. Here, we’ll explore the world of rapid tooling and how it unlocks efficiency in prototype manufacturing. What is Rapid Tooling?  Rapid tooling refers to a set of techniques for fabricating prototype tools (a term interchangeable with moulds) quickly and cost-effectively. For plastic injection moulding projects, rapid tooling is vital for creating functional prototypes that closely resemble the final product. Prototype moulds are then iterated and refined into their final form once the customer is happy with the product. Rapid tooling – which aims to create prototype moulds quickly and … Continue reading

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BEC Group appoints new directors to continue company success

After over four and a half decades at the helm of Hampshire-based BEC Group, managing director Geoff Elvy has appointed three directors from existing management to the board. Mike Tharme, Paul Holland, and Katie Reed will work with Geoff to ensure the continued success of the business into the future. Over 46 years of successful tooling, moulding, and filter production has firmly established BEC’s reputation as a leading plastic injection moulding company in the South. Key to maintaining this comfortable position in the future are a growing number of hi-tech and filtration projects, in addition to high-volume repeat work from valued customers in the UK, USA, and EU in the pipeline. In 2024 and beyond, the board will work closely together to preserve BEC’s legacy as a reliable manufacturer and employer; many members of staff have been with the company … Continue reading

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Behind the Scenes in BEC Toolroom: Apprenticeship

Our busy toolroom at BEC Group continues to expand as our orders grow. Our newest addition to the tooling department, Tom is an apprentice machining technician. We caught up with Tom in the toolroom to ask him a few questions about his apprenticeship so far. Why did you decide on a machining apprenticeship? I really wanted an apprenticeship in a hands-on trade. I was considering different types of engineering apprenticeships when my parents recommended toolmaking as an option. I looked into a few of the courses available and the Level 3 Machining Technician Course with Seta looked like just what I wanted. How did you find your training with Seta? I’ve just finished my initial six months of training at the Seta facility in Southampton. During the training we were given an overview of machining, including rotations in learning about … Continue reading

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From Conceptualisation to Manufacturing: It All Starts with Great Design 

In plastic component manufacturing, the journey from an initial idea to a tangible product hinges on the design process. We take the plastic parts that create everyday items in houses, cars, factories and workplaces for granted, but building them is a multi-stage process that requires experience and cutting-edge technology. This article investigates the plastic injection moulding manufacturing process, from design to production. It Begins With Tool Design  Tool design is more than just crafting a mould – it’s about envisioning the end product and reverse-engineering the process to achieve it. BEC Group’s team of in-house experts leverages state-of-the-art Computer-Aided Manufacturing (CAM) software to create production-ready mould tools directly from 3D CAD models. This approach Allows our team to identify any potential issues in a design before production begins. It is easily edited and incredibly accurate. The Design for Manufacture Process  … Continue reading

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Precision Engineering: The Inner Workings of Injection Mould Tooling 

Injection mould tooling shapes how we mass-produce plastic parts. It combines technical expertise with cutting-edge technology to create detailed and complex moulds for injection moulding. These moulds are then used to produce high volumes of plastic components with precision. High-quality, identical parts that are produced quickly and at a low cost per part. What is Injection Moulding?  Injection moulding is a manufacturing process used to create parts by injecting molten plastic. into a mould. From automotive components to consumer electronics, injection moulding facilitates the production of a vast range of items we use daily. It’s particularly suited for producing large quantities of the same item and is predominantly used with plastics. Mould tooling is essentially the process of creating the original metal mould for injection moulding. It’s the reservoir that is filled with molten plastic and then shaped under immense … Continue reading

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The Beginner’s Guide to Toolmaking for Injection Moulding [FAQ’s]

What is toolmaking? Toolmaking or tooling in plastic injection moulding is the process of designing, cutting, and finishing a mould tool to produce plastic mouldings. What is a mould tool? A mould tool is a large cube of steel which has two halves and from which a cavity is removed. When producing an injection moulded part, the two halves of the tool are pushed together, molten plastic is injected into the tool and cooled. The two halves then separate, and the plastic part is released. Mould tools can have single or multiple cavities. A single cavity produces one part per moulding cycle, a multiple cavity tool may produce two, four, or dozens of depending on the number of cavities. What is a toolmaker? A toolmaker makes and repairs tools. These skilled engineers design, test and produce mould tools. Toolmakers also … Continue reading

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